Custom hats in runs of 25 or more6 to 8 weeks from approved design
Estimate

Rep yourgym.

Custom hats your members actually want to wear.

For gyms, boxing clubs, training studios and run clubs. Built to train in, designed to be worn everywhere else.

A gray Rybo hat with a raised fist logo packed in a gym bag with boxing gloves and headgear

From the gym bag to the grocery store.

Your members already love your gym. Give them a way to rep it wherever they go, from the grocery store to the school pickup line.

Front-desk merch
A hat members want to buy, not a freebie they toss in a drawer.
Coaches and staff
Make your team easy to spot on the floor.
Built to sweat in
Available in quick-dry polyester for maximum breathability.
See what it costs

Pick your shape.

White six-panel hat with a flat bill, one continuous crown panel and laser-perforated side panels

6-panel flat bill

A wide front panel with one continuous panel over the top, where most hats in this shape split it in two. Add a flat bill and laser-perforated sides, and you get a cleaner take on the look you see on the course and in the gym.

Front
Wide front panel
Crown
One continuous panel, no split
Bill
Flat
Best for
Golf, gyms, schools, rope builds
White five-panel trucker hat with a mesh back and curved bill

5-panel trucker

A solid front for your logo and a mesh back that keeps it cool. The hat people grab on the way out the door.

Front
One seamless panel
Back
Breathable mesh
Best for
Taprooms, crews, warm weather
White structured five-panel hat with a curved bill

5-panel curved bill

The classic shape with a cleaner front. There's no seam down the middle, so your logo sits flat and reads clean.

Front
One seamless panel
Bill
Curved
Best for
Staff, everyday wear, any logo

Want a totally different style?

I can make it. Tell me what you have in mind, and I'll let you know what's possible and what it costs.

Ask me about it

Built to stand out.
Proven to sell.

When I'm not making hats for businesses, schools and golf courses, I run my own brand. The Rybo Shop has been around for years, and I've shipped thousands of hats across the country. I know how to make hats that sell, and I'd love to make yours.

A gray Rybo hat with a raised fist logo on a black stool in front of a red and black heavy bag

No logo? No design? No idea? No problem.

Let's make the hat you want to wear.

Get design help

What gyms and clubs order.

Member merch

Front-desk hats your members buy and wear around town.

Coaches & staff

Hats that make your team easy to spot on the floor.

Challenges & competitions

Finisher hats for in-house challenges, throwdowns and meets.

Run clubs & races

Light, breathable hats for weekly runs and race day.

Rybo, wearing one of his hats

A few years ago, boxing changed my life. Now I love working out, and I'm always looking to help gyms and health clubs with their branding and marketing.

When you order from me, you're working with me, not a sales team or a call center. I'll design your hat with you, sweat the details, and see it through until the box lands on your doorstep.

Rybo

Step into the ring.

How many hats?

hats

Orders come in multiples of 25: 25, 50, 75, 100 and up. Larger runs cost less per hat.

Pick your shape

Choose your fabric

Choose your logo

Add the details

How much design help?

Selling them to your members?

each

Optional. Enter your price to see your margin on the run.

Get your detailed quote.

Tell me about your order. I'll reply personally with a detailed quote and a mockup.

How an order works.

  1. Send your idea

    Your logo, your colors, what you're after.

  2. Get your quote

    A detailed price and a mockup of the hat.

  3. Approve the design

    Approve the mockup. A sample is available if you want to hold one first.

  4. Deposit and production

    A 50% deposit starts production. Your hats take 6 to 8 weeks from there.

  5. It ships to you

    Delivered to your door, ready to wear or sell.

Questions.

What is the minimum order for custom gym hats?

25 hats, and orders go up in multiples of 25: 25, 50, 75, 100 and so on. Larger runs lower the price per hat.

Can you make hats people can work out in?

Yes. Laser-perforated panels are an option in the estimator, and I can talk you through lighter fabrics on your quote.

I don't have a logo. Can you design one?

Yes. If you already have a finished design or mockup, there's no charge. Turning your logo into a finished hat design starts at $50, and designing a hat from an idea starts at $100. I'll tell you the exact fee before any work starts.

How much do custom gym hats cost?

A cotton hat with flat embroidery is about $20.50 each at 25 hats and about $16.50 each at 50 or more. Polyester, patches and extra embroidery add to that. The estimator on this page shows a range for your order.

Can we resell them to members?

Yes. If you're buying for resale, send me your resale certificate and I won't charge South Carolina sales tax on the order.

We have a competition or race date. Can you hit it?

Production takes 6 to 8 weeks once your design is approved, so plan back from your date. Put it in the quote form, and I'll tell you whether it's realistic before you commit to anything.

How does payment work?

I take a 50% deposit when you approve your design. That locks in your order and starts production. I'll lay out the remaining balance on your quote.

What logo file should I send?

A vector file (AI, EPS, SVG or PDF) is best. A clear PNG also works and I can clean it up.

More custom hats.

Christian schools & churches

Spirit wear, fundraisers, athletics, youth groups and mission trips.

See school & church hats

Golf courses & pro shops

Rope hats and perforated builds your pro shop can sell, plus tournament and staff hats.

See golf hats
Get an instant estimate